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Molybdenum 8wt% rhenium alloy processed by laser powder bed fusion: From powder production to mechanical testing at elevated temperatures Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-29
Aurore Leclercq, Anna Czech, Thibault Mouret, Marcin Lis, Adriana Wrona, Vladimir BrailovskiMolybdenum is highly valued in industry because of its unique properties, especially at high temperatures. Additive manufacturing technologies, particularly laser powder bed fusion (LPBF), are becoming increasingly popular for producing complex shapes at a lower cost as compared to the conventional forming processes. However, printing molybdenum with LPBF presents challenges, especially caused by its
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Volatilization behavior of high-purity MoO3 in the range of 600 °C to 750 °C: Influences of water-vapor concentration and reaction temperature Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-29
Yong-Kang Zhang, Lu Wang, Zheng-Liang XueIn the work, the influences of water-vapor concentration and reaction temperature on the volatilization behavior of high-purity MoO3 in the range of 600 °C to 750 °C were investigated. Different technologies such as XRD, FESEM, and thermodynamic software FactSage 8.3, were adopted to analyze the experimental data. The results showed that the volatilization rate of high-purity MoO3 was increased with
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Evaluation of L-PBF build integrity for WC-CO cemented carbides through critical parameter selection Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-27
P. Govender, D.C. Blaine, N. SacksLaser powder bed fusion (L-PBF) has been investigated as an additive manufacturing technique for the fabrication of WC-Co hardmetals, with limited success. This study investigates the link between critical
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Tribological performance of WC-10Co-4Cr coatings with Tesla valve textures under water lubrication Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-24
Heming Zhang, Weican Wang, Qiyun Mo, Defa Wu, Yinshui LiuSurface texturing has proven to be an effective method for enhancing lubrication performance and is widely applied in tribology. The Tesla valve, with its unique geometric configuration, provides a novel paradigm for surface texture design. However, the mechanisms by which Tesla valve textures affect tribological behavior under water lubrication remain insufficiently explored. In this study, WC-10Co-4Cr
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Temperature-dependent tribological mechanism of polycrystalline diamond under water-based drilling fluid environments Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-24
Yu-jie Guo, Ding-shun She, Wen Yue, Ren Wang, Hai-bo Liang, Yi PanFor purposes of revealing the frictional and wear mechanism of polycrystalline diamond (PCD) compacts under the working temperatures of 25, 50, 75,100, and 125 °C, the linear reciprocating mode of CSM-TRN model tribo-tester has been used to investigate the effect of working temperatures on tribological behaviors of PCD compacts under drilling fluid lubrication conditions. Experimental results show
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Design of refractory complex concentrated alloys combining good tensile strength and ductility at 22–1000 °C Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-24
N. Yurchenko, E. Mishunina, E. Kochura, V. Mirontsov, D. Kapustin, S. Shalnova, S. Evlashin, N. StepanovThis study investigates the refractory Nb-Mo-Ta-V alloy system, focusing on compositions that achieve a balance between tensile strength and ductility across a wide temperature range while maintaining decent formability. Four refractory complex concentrated alloys (RCCAs), Nb90Mo5Ta5 (in at.%), Nb85Mo5Ta5V5, Nb75Mo5Ta15V5, and Nb65Mo5Ta25V5, exhibited superior cold workability and formed single-phase
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Evolution of Co3(Ti, Ta) nanoprecipitates obtained by decomposition of a supersaturated fcc-cobalt solid solution in the presence of rhenium Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-23
Ivan I. Fedorayev, Natalia M. Chernichenko, Alexander V. Knotko, Sergey V. Maksimov, Alexander V. Leonov, Natalia E. Dmitrieva, Elena F. KazakovaWe have synthesized a series of alloys of the quaternary Co-Ti-Ta-Re system in the region of existence of the fcc cobalt solid solution. Heat treatment of the obtained samples included three stages: homogenization at 1375 K (100h), aging at 1200 K (24 h) and tempering at 1030 K (24 h). The microstructure and phase composition of the alloys were studied by scanning electron microscopy, local X-ray spectral
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Advances in Ti(C, N)-based cermets for metal machining Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-22
Linghang Zhu, Jialin Sun, Shurong Ning, Xiao Li, Jun ZhaoTi(C, N)-based cermet is essentially a composite of Ti(C, N) hard ceramic phase embedded with metal binder phase. Due to their excellent high-temperature mechanical properties and wear/ oxidation resistances, they are widely used in metal machining. However, the mutually exclusive mechanical responses (hardness versus toughness, strength versus wear resistance, etc.) of traditional Ti(C, N)-based cermet
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Dislocation loops enhance wear resistance in Ti2Zr0.75NbVx lightweight refractory medium-entropy alloys via high thermal conductivity-promoted oxide film formation Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-22
Xinlong Zhang, Zixian Xiong, Lianning Li, Zhiyu Feng, Bingzhao Wu, Mingcan Li, Chunyu Zhao, Lei ZhangThis study systematically investigates the friction and wear behavior of Ti2Zr0.75NbVx (x = 0.25, 0.5, 0.75, 1) lightweight refractory medium-entropy alloys (MEAs) and the underlying wear resistance enhancement mechanisms through a combined approach of experimental characterization and molecular dynamics (MD) simulations. The results reveal that atomic size mismatch-induced lattice distortion promotes
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Comparative study of high-temperature interaction of Nb, Ti[sbnd]Nb, and Ti substrates with liquid Mg Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-21
S. Terlicka, K. Janus, N. Sobczak, J.J. SobczakFor the first time, the sessile drop method was applied to compare the high-temperature interactions of liquid Mg with dissimilar refractory substrates, including pure Ti, Nb, and a TiNb alloy (26 at.% Nb). A capillary purification procedure was employed to eliminate both the influence of heating history and the presence of native oxide films on the Mg samples.
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Precise fabrication of V[sbnd]Al master alloy with a designated composition by a novel Al reduction process Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-21
Taotao Cai, Ying Zhang, Shili Zheng, Longkai Liu, Yi Zhang, Bin YuVAl master alloys are essential raw materials for producing high-quality titanium alloys, which are generally produced by aluminothermic reduction, metal-slag gravitational separation method. The conventional way faces the challenges of excessively high reaction temperatures, metallic inclusions in slag, and difficulties in fabricating higher-Al-content alloy in one step. To conquer these issues, this
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Stacking machine learning models for predicting hardness and modulus in refractory metal high-entropy nitride coatings Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-21
Bingquan Xu, Yawen Pan, Jian Peng, Qiang Shen, Chuanbin WangRefractory metal high-entropy nitride (RHEN) coatings have attracted significant attention for extreme environmental applications due to their outstanding mechanical properties. However, traditional trial-and-error methods for optimizing process parameters are inefficient and costly. To solve this limitation, this study proposes a stacking machine learning framework to predict the hardness and modulus
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A theoretical and numerical investigation of residual stress in thermally sprayed WC-Co coating using nanoindentation technique Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-19
Abhishek Chaudhary, Himanshu Sharma, Gourhari GhoshThermally sprayed cermet coating has become a potential substitution for hard chrome plating as it possesses promising mechanical and tribological properties that are greatly pompous by the residual stress. The prospect of nanoindentation technique to assess the residual stress in WC-based coating is extremely limited. In the current investigation, a large number of nanoindentation experiments are
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Laser powder bed fusion of tungsten alloy containing a high content of low-melting-point metallic phase: Densification behavior, microstructure evolution, and mechanical properties Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-19
Jingjia Sun, Menghuan Yin, Jiahui Yang, Dongdong GuTo mitigate the inherent brittleness of pure tungsten, strategic additions of relatively low-melting-point metals such as nickel (Ni) and iron (Fe) are typically incorporated to enhance the toughness of alloy. Laser additive manufacturing (LAM) technology presents a novel approach for fabricating complex-structured tungsten alloy components. However, a critical technical challenge emerges during the
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Enhanced properties of binderless titanium carbonitride based ceramic nanocomposites: An integrated study of microstructure, performance, and mechanisms Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-18
Jiaqi Li, Chuanzhen Huang, Zhenyu Shi, Zhen Wang, Longhua Xu, Shuiquan Huang, Meina Qu, Zhengkai Xu, Dijia Zhang, Baosu Guo, Hanlian Liu, Dun Liu, Peng YaoTraditional cermets face challenges due to brittleness and temperature sensitivity. This study introduces a novel solid solution strengthening strategy, achieved through nanoparticle hybridization and optimization of sintering parameters, to develop binderless titanium carbonitride nanocomposites (BTC) with enhanced tribological and thermomechanical properties. By tailoring the dense microstructure
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Layerwise rolling in laser powder bed fusion of tungsten refractory materials: Effects and mechanisms Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-17
Hamidreza Hekmatjou, Sadman Hafiz Durlov, Md Najmus Salehin, Aditya Ganesh-Ram, Ahmet Alptug Tanrikulu, Nora AmeriTungsten (W), which possesses the highest melting point of any metal (3422 °C) and thermal stability and mechanical strength, is a material of choice for extremely demanding applications ranging from aerospace and nuclear fusion reactors to high-temperature manufacturing. However, tungsten's use in additive manufacturing processes is limited by its tendency to crack due to its high ductile-to-brittle
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Study on the interfacial behavior of tungsten alloy/steel diffusion bonding using Nb/Ni composite interlayer Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-15
Yifan Han, Shangru Meng, Wensheng Liu, Yunzhu Ma, Qingshan CaiThe interfacial microstructure and fracture behavior of tungsten alloy/steel joints bonded using an Nb/Ni composite interlayer were systematically investigated. Microstructural characterization and mechanical property evaluations confirmed the successful bonding of the joints. The Nb/Ni interface predominantly consisted of NbNi, NbNi3 and Nb4C3-x intermetallic compounds (IMCs), while the tungsten alloy/Nb
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Microstructure and properties of WC-based detonation coatings with residual stresses of different types Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-15
Igor S. Batraev, Vladimir Yu Ulianitsky, Ivanna D. Kuchumova, Alexandr A. Shtertser, Dina V. Dudina, Vladislav S. ShikalovDetonation spraying of WC-12Co, WC-10Co4Cr and WC-12Ni coatings was performed on a CCDS2000 facility using explosive mixtures based on a two-component fuel, aС2Н2 + bС3Н6 + cО2. The coatings were formed on carbon steel substrates. The detonation gun barrels used for spraying were of three different configurations to produce tensile and compressive stresses as well as an unstressed state in the coatings
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Ultra-high temperature testing and performance of L-PBF C103 Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-14
Kelly R. Orsborn, Kaue C. Riffel, Eric T. Brizes, Omar R. Mireles, Antonio J. RamirezAdditive Manufacturing (AM) of refractory alloys is gaining traction as a materials processing route for components subject to extreme temperature environments. Due to the low oxidation resistance of refractory alloys, novel methods for evaluating their elevated temperature performance must be developed. In this work, a Gleeble® 3800 thermomechanical load frame was modified to evaluate the mechanical
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Bauschinger effect in wear of in situ formed TiCx/high Cr white iron composite against Si3N4 counter-ball Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-14
Jipeng Jiang, Yunjin Lai, Shaoqiang Li, Dongtao NiuThe unidirectional and bidirectional sliding tests for using Si3N4 ceramic as the grinding ball sliding with the circular motion against in situ formed TiCx/high Cr white iron composite (TiCx/HCWI) were performed to study the wear behaviors. The cyclic numbers CN = 0, 1, 2, 5, 10 were adopted to observe the friction coefficient, wear volume loss, roughness (Sa) and the height difference between the
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New method of electrochemical pretreatment for CVD diamond coating: Cobalt removal and polishing of cemented carbide tools Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-13
Ye Xu, Ming Lu, Yongguo WangThe deposition of diamond coatings on cemented carbide (WC–Co) tool surfaces using chemical vapor deposition (CVD) is an effective method for improving tool life. However, it is necessary to perform a cobalt removal pretreatment on the WC–Co tools to mitigate the catalytic graphitization effect. In this study, a pretreatment process based on electrochemical selective dissolution is proposed. By controlling
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Composition-driven twinning activation and dynamic strain hardening in Ti-based metallic glass matrix composite Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-13
Kuo Li, Zundang Xie, Yujia BaiAn in-situ Ti-based metallic glass matrix composite Ti43Zr32Ni7Ta4Be14 (at. %), optimized via compositional refinement from Ti43Zr32Ni6Ta5Be14 (at. %), achieves more exceptional dynamic mechanical performance through twinning activation. This composite demonstrates enhanced yield strength (1712–1811 MPa) and plasticity (3.3 %) under dynamic loading (1000–1500/s), outperforming the one before optimizing
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Microstructure and abrasive wear behavior of TiC–Cr7C3–Fe composites fabricated by spark plasma sintering Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-13
Jiayu Ou, Guangxu Zhang, Yingbiao Peng, Weimin Chen, Zhibin Zheng, Kaihong ZhengThe effects of TiC and Cr7C3 contents on the mechanical and wear properties of carbide particles reinforced iron composites are investigated in the present work. Firstly, the Cr7C3–TiC–Fe composites designed from CALculation of PHAse Diagrams (CALPHAD) method were fabricated by the spark plasma sintering (SPS) process. Subsequently, their microstructure, hardness, and wear property were measured by
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The microstructure evolution of in-situ laser remelted of (Ni/Ni3B + WC) + NiCrFeBSiC flame-sprayed coating Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-12
G. Moskal, E. Szajna, M. Tupaj, A. Dudek, A. Tomaszewska, K. Szymański, A. Trzcionka-Szajna, T. Rzychoń, W. Zbyrad-Kołodziej, A. TrytekThis article presents research results related to microstructural changes in modified flame-sprayed DURMAT 61-PTA (NiFeSiB + WC/W2C) coating by introducing additional Metco 15E (NiCrFeBSiC) sublayers into the coating system with next laser remelting. This modification aimed to increase the adhesion of the large, high-melting and hard tungsten carbides to the substrate material and to facilitate and
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Investigation of the influence and mechanism of annealing temperature on the crushing strength of W layer prepared by chemical vapor deposition for nuclear thermal propulsion: Experimental and modeling analysis Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-12
Lihua Guo, Jinpeng Zhang, Guoqiang Wang, Feng Zhang, Jun Lin, Linyuan Lu, Haoran Wang, Jinwei ZhanThe design of tungsten (W)-coated fuel particles represents one of the pivotal strategies for enhancing the performance of cermet fuel. An intact W coating not only facilitates effective containment of fission products, enabling uniform dispersion of the fuel, but also effectively hinders the inward diffusion of the operating medium (H2), thereby reducing fuel loss. However, during the preparation
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On the comprehensive performance enhancement of polycrystalline diamond compact by initial diamond particle ratio optimization and cobalt removal treatment Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-12
Xueqi Wang, Jianbo Tu, Baochang LiuThe global oil and gas exploration was towards deep and ultra-deep formations. The complex drilling environment of the deep formations put forward higher requirements on the performance of drill bit materials. As the most commonly used drill bit materials in oil drilling, the performance of polycrystalline diamond compact (PDC) directly affected the drilling efficiency, drilling quality and drilling
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Microstructure evolution of WMoNbTiCrAlx (x = 0, 0.25, 0.5, 0.75, 1) multi-principal element alloys Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-12
Ágata Mayara Paula Pontes, Leandro Bernardes Serrano, Kátia Regina Cardoso, Miguel Angel Monge, Begoña Savoini Cardiel, Antonio Augusto Araújo Pinto da Silva, Geovani RodriguesMulti-principal element alloys (MPEAs) based on refractory metals have been studied as potential candidates to replace Ni-based superalloys due to their superior melting temperatures and the promising initial high-temperature properties demonstrated by certain compositions. However, a significant drawback of these refractory metal-based alloys is their high density and low ductility at room temperature
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Electrochemical corrosion behavior of WC-Co and WC-Ni cemented carbides: Effect of chloride and sulfate ions Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-10
Yafeng Zheng, Tiantian Huang, Jianhua Yao, Gemma Fargas, Elaine Armelin, Luis Llanes, Chenyang Xie, Daniel Crespo, Pere Bruna, Olivier LavigneIn this work, the influence of chloride and sulfate ions on the corrosion behavior of WC-Co and WC-Ni cemented carbides is investigated using open circuit potential monitoring, potentiodynamic polarization, electrochemical impedance spectroscopy, and surface analytical techniques. Results reveal that the corrosion resistance of WC-Co cemented carbide is significantly compromised in the presence of
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The role of surface energy and plasticity in determining the fracture toughness of tantalum and tungsten Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-08
Sajjad Hossain, Hunter K. Brumblay, Gregory B. Thompson, Christopher R. WeinbergerThis study quantifies the influence of impurities on the fracture behavior of tungsten (W) and tantalum (Ta) by examining their effects on ideal cleavage energy and fracture toughness. Using density functional theory (DFT), we calculated the reduction in ideal cleavage energy for both the {100} and {110} crystallographic planes of W and Ta due to various impurities, with He, O, P, and S showing significant
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A discrete element method for mechanical behavior analysis of single-crystal silicon at different temperatures Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-07
Chuangting Lin, Weijing Xu, Longxing Liao, Xuefeng ChangSingle-crystal silicon (sc-Si) is a typical infrared material widely used in industries such as semiconductors and infrared imaging. At room temperature, sc-Si exhibits high hardness and brittleness, making it prone to defects like collapse and crack during processing. However, at elevated temperatures, sc-Si can undergo plastic deformation, which is of great significance for improving its manufacturing
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Comparative study of microstructure and mechanical properties of Nb-Ti-Al alloy fabricated by as-cast and laser directed energy deposition processing Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-07
Zhiping Sun, RuiXue Du, FengYing Zhang, Enkui Zhuo, Yanqiang QiaoNiobium alloy has attracted widespread attention in the aerospace industry due to its high strength, excellent weldability and formability. It is capable of producing structural thin plates and complex shaped parts by laser directed energy deposition (LDED). In this work, single-track Nb-37Ti-5Al samples were fabricated by LDED to optimize of processing parameters, then multi-track Nb-37Ti-5Al was
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Effects of B4C addition on microstructure and mechanical properties of Nb-16Si-20Ti alloys fabricated by laser melting deposition Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-06
Jing Liang, Zhina Xie, Xiuyuan Yin, Yikun Wang, Mengyue Wang, Changsheng Liu, Suiyuan Chen, Shuo ShangPractical applications for NbSi alloys encountered difficulties because of their low room temperature fracture toughness and machinability. To achieve rapid alloy formation and enhance its fracture toughness, this study explored the effect of B4C additions on the microstructure and properties of Nb-16Si-20Ti alloy formed by Laser Melting Deposition (LMD). The results showed that the relative densities
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Adjusting recrystallization kinetics of WNiCo alloy by intensive shear strain Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-06
Josef Walek, Radim Kocich, Lenka KunčickáThe study investigates the effects of intensive shear strain processing, performed by selected regimes of rotary swaging, on recrystallization kinetics and deformation behaviour of a WNiCo tungsten heavy alloy. The results of uniaxial hot compression tests and thorough microstructure observations indicate that the selected rotary swaging regime, especially the swaging temperature, influences significantly
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Tool wear and surface integrity analysis of austenitic stainless-steel machining with variable-length restricted contact tools at large depth of cut Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-03
Xueqin Pang, Rongbin Deng, Xiaodong Yu, Wenjun Deng, Pengyu ShenAustenitic stainless steels face multiple challenges during machining, including poor workability, severe tool wear, and unfavorable surface quality. Considering the machining issues resulting from poor tool-chip contact conditions, novel restricted contact tools with variable tool-chip contact lengths were developed to enhance machining performance. In this study, a systematic analysis was conducted
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Preparation of spherical tungsten trioxide by spray pyrolysis of peroxotungstic acid Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-03
Yuqing Qiu, Pengyuan Liu, Xingyu Chen, Xuheng Liu, Ailiang Chen, Jiangtao Li, Lihua He, Fenglong Sun, Zhongwei ZhaoThis paper proposes a short-process, environmentally friendly approach for preparing spherical tungsten oxide powder using peroxotungstic acid solution, and investigates the factors influencing the spray pyrolysis, as well as the underlying pyrolysis mechanism. The experimental results demonstrate that varying the concentration of peroxotungstic acid did not significantly affect droplet atomization
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Optimizing feasible domains for parameter identification in multi-scales constitutive model of La-TZM alloy Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-02
Shichen Wang, Junjie Wang, Junzhou Yang, Hua Wang, Yanchao Li, Wen Zhang, Li Wang, Hairui Xing, Ping Hu, Qiang Wang, Rui Feng, Bo Jin, Kuaishe WangThis paper focuses on La-TZM alloy and introduces a novel method for multi-scale constitutive model parameter identification based on the BP neural network (BPNN) which has not been reported yet, aiming to enhance model prediction accuracy and improve parameter identification efficiency. When the Genetic Algorithm (GA) is used to identify parameters in multi-scale constitutive models with internal
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Boosted high-temperature anti-wear of direct energy deposited Inconel 625 via vanadium and graphene nanoplatelets-induced in-situ hard phases Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-05-02
Tao Wang, Zeyu Luo, Jintao Wen, Shuan Ma, Lei ZhuTo develop high-temperature anti-wear performance nickel-based composites, Inconel 625 (IN625), vanadium (V), and graphene nanoplatelets (GNPs) are mixed based on the principle of in-situ generation. IN625 and IN625 metal matrix composite (MMC) coatings with x V/GNPs (x = 4, 8, 12) were then prepared using Laser Direct Energy Deposition (LDED). The effects of V and GNPs on the microstructure, microhardness
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Functional-gradient WC-TiC cemented carbides with alternative binders (Ni and Fe) Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-30
Stella Sten, Joakim Odqvist, Susanne M. Norgren, Peter HedströmIn this work we investigate the development of functionally graded cemented carbides, featuring macro gradients on the millimeter scale, where Fe, or Ni is the binder phase. Two composites, WC-Ni and WC-Fe with 20 % binder by volume were produced by addition of TiC on the surface of the samples before sintering at 1475 °C for 1 h. The sintered samples were analyzed using electron microscopy and microanalysis
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Novel process for preparing zirconium by coupling CO2 capture and consumable anode electrolysis Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-30
Yuzhen Chen, Rongcen Zhao, Zepeng Lv, Shaolong Li, Jilin He, Jianxun SongThe intensifying global climate threat is predominantly fueled by carbon dioxide (CO2) emissions from human activities. Although traditional carbon capture methods have advanced, they face significant challenges including high energy demands and secondary pollution risks, thus limiting their scalability. This study proposes a novel approach that integrates CO2 capture with molten salt electrolysis
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Effect of heat treatment and different elements on the phase composition and fracture behavior of Nb-Si-Zr based alloy Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-29
Chaowen Zheng, Qi Wang, Ruirun Chen, Wei Wei, Yanqing Su, Hengzhi FuIn this paper, the effects of 1300 °C/30 h heat treatment on the microstructure and fracture behavior of Nb-16Si-20Zr-xm (xm=0, 4Cr, 2C, 4Hf, 4Ta, 0.5Sc) alloys were studied. Except for Nb-16Si-20Zr-2C alloy, the transformation from γNb5Si3 phase to αNb5Si3 phase occurs in other Nb-Si-Zr based alloys after heat treatment. There is a small amount of ZrC phase exists in the Nb-16Si-20Zr-2C alloy. After
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Tribological and micromechanical performance of hard yet tough TiSiN/WN coatings: An experimental analysis of multilayer effects Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-29
Olga Maksakova, Kateryna Smyrnova, Barbora Ludrovcová, Martin Sahul, Marián Haršáni, Martin Truchlý, Miroslav Sahul, Tomáš Vopát, Matej Pašák, Andrii Kozak, Alexander PogrebnjakHard nitride coatings have the potential to serve as protective layers for cutting tools due to their excellent mechanical properties and wear resistance. To improve their mechanical, tribological, and high-temperature oxidation characteristics, the structural design of the coating is crucial. This study explores the micromechanical and tribological properties of multilayer WN/TiSiN and monolayer WN
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Microstructure and mechanical properties enhancement of WC-10Co cemented carbide with Y2O3 and VC composite additives Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-28
Zhenyun Lu, Yongqiang Qin, Xiaoyong Zhu, Laima Luo, Yucheng WuBy employing a liquid-liquid doping method to introduce Y2O3 and VC into WC-Co composite powders, WC-10Co cemented carbide with uniform microstructure and excellent performance was successfully prepared through low-pressure sintering. The effects of Y2O3, VC, and their composite addition on the microstructure and mechanical properties of WC-10Co cemented carbide were investigated. The results indicate
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B4C-AISI 434 L steel functionally graded thin wall structures with variable B4C gradient strategies manufactured by TIG PBF-AAM method Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-28
M.D. Aseef Khan, Manoj MasantaFunctionally graded (FG) thin wall structures of B4C-AISI 434 L SS composite have been fabricated using three different B4C gradient strategies (namely smooth, moderate, and steep) by Tungsten Inert Gas aided Powder Bed Fusion Arc Additive Manufacturing (TIG PBF-AAM) method. For all different strategies, towards the building direction, substantial variations in the grain structure, phase composition
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Surface structure of lapping discs improves the processing performance and self-sharpening ability of agglomerated diamond abrasives Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-27
Junqiang Lin, Qiusheng Yan, Weisong Fang, Peizhen Zhang, Shupei WangAgglomerated diamond (AD) abrasives have been proven applicable in the machinability of polyurethane lapping discs. However, the processing performance, material removal behaviour, and self-sharpening mechanisms of AD abrasives on lapping discs with different surface structures remain unclear. Therefore, in this study, we designed different groove-structured lapping discs and combined them with AD
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Improved high temperature stability and enhanced high-speed dry cutting performance of AlCrBN coatings by alloying with B Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-27
Langlang Tao, Jianming Wang, Wei Fang, Fei Cai, Dongliang Xu, Shihong ZhangBoron (B)-containing AlCrBN coatings are promising protective coatings for high-speed dry cutting application. In this work, AlCrBN coatings with various B contents (0 at.%, 2.9 at.%, and 4.8 at.% namely B0, B1, and B2) were synthesized, and their high-temperature and high-speed dry cutting performance were evaluated by the high-temperature vacuum annealing and high-speed dry cutting experiment. Comparing
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Densification, microstructure and properties of 91 W-6.3Ni-2.7Fe fabricated by selective laser melting Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-26
Wenjie Huo, Xinhe Zhu, Zhiwei Jiao, Aolong Sun, Yongqi Gao, Mulan MuTungsten is a refractory metal with high density and is widely used in aerospace, medical, and nuclear applications due to its robust performance characteristics. In this study, 91 W-6.3Ni-2.7Fe alloys were fabricated via Selective Laser Melting (SLM). This study delves into the impacts of scanning speed on the densification, microstructure, and mechanical properties of the 91 W-6.3Ni-2.7Fe alloy under
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Study of superconducting properties of orthorhombic hard monoborides MB (M = Ta, Nb, W): First-principles calculations Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-25
H.Y. Uzunok, Hosea Sichula, H.M. Tütüncü, S. BağcıIn this work, we have realized a comprehensive assessment of the physical properties of MB (M = Ta, Nb, W) monoborides by conducting ab initio pseudopotential calculations based on the density functional theory with its generalized gradient approximation. According to their electronic density of states, the d-orbitals of transition metal atoms contribute most to the electronic bands of the studied
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Effect of metal combined with non-metallic additives on the microstructure and properties of B4C ceramics via pressureless sintering Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-23
Jiaxing Li, Xiuyi Chen, Lu Tang, Xinyan Yue, Hongqiang RuThis paper studies the effect of Ti combined with different non-metallic sintering additives (Y2O3, ZrO2, TiO2, SiC) on the microstructure and mechanical properties of pressureless sintered B4C. B4C ceramics were successfully prepared by pressureless sintering at 2000 °C. The phase composition, microstructure and mechanical properties of the samples were analyzed. The results indicate that different
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Preparation, microstructure and mechanical properties of a Ce-PSZ reinforced molybdenum alloy Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-20
Fengshun Du, Bohua Duan, Dezhi Wang, Zhuangzhi Wu, Xinli LiuImproving the poor plasticity and fracture toughness of molybdenum alloys is the key to expanding their industrial applications. In this experiment, a cerium partially stabilized zirconia (Ce-PSZ) reinforced molybdenum alloy with outstanding properties was obtained by combining the hydrothermal method and the powder metallurgy technology. This study investigated how varying Ce-PSZ content influences
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Influence of feedpowder morphology on microstructure and mechanical properties of Tantalum produced by cold spray additive manufacturing Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-20
Lang Cui, Guohui Xu, Kai Liu, Jianjie Hao, Jian Zhao, Jing Cui, Guang Liu, Enkang Hao, Jie ZouIn this study, two types of tantalum powders were deposited using cold spray additive manufacturing (CSAM). We focused on comparing the effects of hydride-dehydride polygonal tantalum powder (A-Ta) and plasma-atomized spherical tantalum powder (STa) on the microstructure, mechanical properties, and tribological performance of the resulting deposits. Results revealed that under identical spraying conditions
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Effect of Si additions on the oxidation behavior of AlMo0.5NbTiVSix refractory high-entropy alloys at 1073 K Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-19
Wentao Jiang, Tiantian Wang, Xiaohong Wang, Bo Jiang, Xin Wang, Ye Wang, Hongyu Xu, Maoliang Hu, Dongdong ZhuIn this study, AlMo0.5NbTiVSix (x = 0, 0.1, 0.2, 0.3, 0.4, and 0.5) refractory high-entropy alloys were fabricated by vacuum arc-melting, and the effects of Si on the oxidation resistance were systematically investigated. The results indicate that the oxidation behavior of alloys without Si addition primarily involved metal-gas interface reactions and solid-solution diffusion through the oxide layer
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Semimetal P-6m2-WP with high hardness and superconductivity Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-19
Yingying Chen, Zheng Ma, Xilong Dou, Gang JiangTransition metal W-P compounds with excellent mechanical and superconducting properties have attracted tremendous research interest. Herein, the mechanical, phonon, and superconducting properties of five W-P compounds are studied by first-principles and electron-phonon calculations. The phonon and elastic constants calculated results reveal that the five W-P compounds are dynamically and mechanically
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Synthesis of intermediate-valence tungsten oxides via carbon reduction and their dissolution behavior in hydrogen peroxide Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-16
Tianqi Huo, Fenglong Sun, Xuheng Liu, Xingyu Chen, Jiangtao Li, Lihua He, Wenjuan Zhang, Zhongwei ZhaoIn this research, an ammonia-free recycling method for tungsten scraps is proposed, involving the preliminary oxidation of waste tungsten carbide, reduction to intermediate-valence tungsten oxides, and subsequent dissolution in hydrogen peroxide to produce peroxotungstic acid (PTA), a valuable precursor for tungsten products. The study emphasizes stabilizing intermediate-valence tungsten oxides during
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Liquid film shearing polishing for high quality and low damage tungsten surface: Process optimization, removal mechanism, and processing defects Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-14
Binbin Hong, Yiyang Chen, Hongyu Chen, Te Zhu, Peng Zhang, Xingzhong Cao, Xiaoyu Zhao, Laima Luo, Pengqi Chen, Haifeng Li, Binghai LyuSurface quality can directly affect the hydrogen/helium retention behavior of tungsten, which will affect the safety and reliability of nuclear fusion reactors. At present, the polishing of polycrystalline tungsten for fusion reactors mainly has problems such as poor removal uniformity, preferential removal of grain boundaries, and processing defects. In this paper, a novel liquid film shearing polishing
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Investigation of the microstructure and properties of a ZrC-reinforced TZM molybdenum alloy Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-14
Yanni Wei, Mengfan Ma, Shuyuan Zhang, Yifan Hu, Quanning Li, Linghao ZhuTZM-ZrC composites with different particle content were produced by high-energy ball milling and discharge plasma sintering technology. The density, microstructure and phase composition of the composites with different particle content were investigated. The microhardness and compressive strength at room and high temperature were tested. The strengthening mechanism was explored. The grain size and
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Microstructure and wear resistance of zirconium manufactured by laser directed energy deposition Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-11
Chaodan Hu, Linjiang Chai, Zhichen Wang, Tao Yang, Yi Tang, Zhongwei Wang, Weijia Gong, Korukonda L. MurtyIn this study, a zirconium sheet was fabricated utilizing laser directed energy deposition (L-DED) technique along with its microstructure, hardness, and wear resistance to be compared with a conventionally rolled and annealed (RA) zirconium sheet. The RA specimen exhibits equiaxed grains with uniform size and a bimodal basal texture, along with a few dispersed ZrFe2 particles. In contrast, the L-DED
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A novel nitrogen-induced graded cemented carbides with γ'-strengthened binder phase Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-10
Guorui Chang, Xiaoyu Zheng, Yan Liu, Weili Wang, Na Li, Weibin ZhangThe novel graded cemented carbides, with continuous variations in composition and phase, offers distinct functionalities to the surface and core. In the present work, a novel nitrogen-induced graded model cemented carbides with γ'-strengthened binder phase was systematically studied. Under the guidance of thermal analysis, the WC-Co-Ni-AlN-MC (M = Ta, Nb) graded model cemented carbides were sintered
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Effect of different composition ratio on mechanical properties of W-Fe-B alloy Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-10
Quan Gao, Zhenlin Lu, Yuli Li, Yuhang Ding, Qiuyu Chen, Hao Li, Hengxin Xu, Xiangyong Cui, Taotao SunW-Fe-B ternary system with different composition ratio were fabricated the pressureless sintering method. Effects of different original powder content on the mechanical properties of the alloy at different W/B ratios were systematically investigated. The results showed that the density varies with the proportion of elements and raw materials in the alloy. W2FeB2 hard particles size, hardness, compressive
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Role of binder phase on properties and holding ability of WC based diamond hardbanding matrix Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-09
Ting Xue, Yu Wang, Kai Zhang, Liwei SunDiamond reinforced WC based cemented carbide shows potential for hardbanding applications, with its performance hinging on the matrix's toughness, strength, and diamond holding ability. However, a comprehensive theoretical understanding of enhancing mechanical properties and controlling microstructure during pressureless infiltration remains limited. In this study, WC based cemented carbide was fabricated
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High-temperature oxidation of TiNbTaVW RHEA: Oxide layer formation under parabolic behaviour Int. J. Refract. Met. Hard Mater. (IF 4.2) Pub Date : 2025-04-09
Olufemi Sylvester Bamisaye, Nthabiseng Maledi, Desmond Klenam, Michael Oluwatosin BodunrinThe potential of refractory high entropy alloys (RHEAs) as high-temperature structural materials depends on optimising their oxidation resistance. This study examines the surface and cross-sectional oxide layers of TiNbTaVW RHEA after five hours of oxidation, comparing them to previously studied layers formed after 15 h. At 850°C, the surface and cross-sectional oxide layers remained crack-free after